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Maine Road Project, Manufacturing 25th June 2014

The design and manufacture stage of the Maine Road project is well under the way here at Craig Bragdy.

Once the design had been approved, work could then begin in transferring the art onto our clay. As mentioned in the first blog, a group of school children came together and created faces that would be placed on a mural at the old football ground in Manchester.

design and manufacture of ceramics

Clay process

Before being laid onto the factory floor, the clay is pugged and de aired to ensure it has an immaculate working surface.

Once this has been done, a group of artists start transferring the design in this case ‘the faces’ and background texture onto the clay.

When the transaction of drawing, carving and modelling the surface is complete, it is then cut into tiles.

This is followed by numbering the tiles which is crucial for when laying the mural back out once it has been fired.

 

Maine road ceramic glazing

Firing

The clay is then sent for its first firing, the firing temperature will be 1240 degrees where the clay will then vitrify, which therefore means no moisture can penetrate through, it gives it strength, becomes frost proof and mildew is unable to grow.

Before being re- fired ‘Engobe’ (a mixture of clay and glaze) is then sprayed onto the surface of the clay, this creates a blank canvas so the artists can start building the colour and design.

The Maine road project is due to be installed in July, Craig Bragdy are looking forward to seeing the finished product on site, keep posted for the final installation pictures.

Maine road handmade ceramics

Posted: June 25th, 2014 Category: Design, PROJECT Comments: (0)

The Globe: Claywork 2nd June 2014

Each continent began its life as a single, smoothed, sheet of clay. An outline of each continent was marked on the surface of the gypsum plaster and then clay was laid across it to form one huge sheet. Throughout production, longitude and latitude lines have been used as reference – the only consistent and accurate means to transfer information reliably from former to globe.

GLOBE HANDMADE CERAMICS CLAYWORK 1

Once smooth, the wet clay surface needed to be marked out with the outline of each continent before adding the detail within – valleys, rivers, mountain ranges, deserts, forests, lakes – all in three dimension, modelled to the surface. Each significant geographic and topographic feature appearing in the finished work.

ceramic globe project

A team of people were required to complete the work – over 400 square metres in total. Logistics, planning, team work and supervision were all important. Here you see the landmass of Australia begin to take shape, team members working on the mountain ranges up the east side of the country, with the northern tip of Queensland visible, top right.

GLOBE HANDMADE CERAMICS CLAYWORK 3The sheet of clay had to be cut in to tile shapes to, in effect, create one of the world’s largest jigsaw puzzles. In this project all cutting was to take into account the ‘lie-of-the-land’, the strata – there needed to be a character and a rhythm to the cutting that would reflect the contours of the earth. On completion there will be over 33,000 pieces to this jigsaw, each and every one numbered and logged.
Firing to 1240℃ ensures full vitrification of the clay and with this comes strength and longevity. The rigours of the Arabian climate will have no effect on these ceramics – the colours are permanent, the tiles inert and the adhesive tried and tested!

 

Posted: June 2nd, 2014 Category: Design, PROJECT, THE GLOBE Comments: (0)